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Flat Die Extrusion Granulator

Flat Die Extrusion Granulator is used for organic fertilizer production. Different from the traditional fertilizer production methods, it can make the producing processes more efficient,and the granulation process more energy-saving.

Model ALCKP-400 ALCKP-600 ALCKP-800
Output(t/h) 1.8--2.5 2.5--3.5 4--5
Granulation Rate >95 >95 >95
Particle Temperature(℃) <30 <30 <30
Particle Diameter(mm) 3--30 3--30 3--30
Power(kw) 30 55 75
Machine Weight(kg) 1200 1800 250

Flat Die Organic Fertilizer Extrusion Granulator Introduction:
Flat Die Extrusion Granulator is used for granulating organic materials after the fermentation process. It has great advantages over traditional organic fertilizer production and is considered as a more efficient way of fertilizer production at present. So this machine will be the best choice for organic fertilizer granule production.

Flat Die Organic Fertilizer Extrusion Granulator Features:

flat die mold

1. Pinch roller design is used and two sides of the roller have the same linear speed with both the inner and outer race of the die. To some extend, it helps avoid unnecessary frication between the die and roller, reduces energy consumption as well as production expenses, and prolongs service life of the mold.
2. Due to the reasonable structure of the pinch roller, the machine runs smoothly and the pressing area relatively increases. Effectively, the productivity is improved.
3. With spirally central pressing structure, the internal distances between dies is changeable. It is suitable to different raw materials. At the same time, it ensures the quality of the organic fertilizer granule.

flat die diameter

4. Equipped with various dies with a diameter ranging from 1.5mm to 20mm. Customers can choose whichever they like to produce organic fertilizer according to their raw materials.
5. The shape of the organic fertilizer granule is cylindrical.
6. The purity of the organic fertilizer production can be as high as 100%, which makes pure organic substances granulating come turn.
7. Taking advantage of the feature that organic particles can be inlaid with each others under certain conditions, so no binders are needed when granulating.
8. Organics don’t need to dry after fermentation process. And the moisture of raw materials can be controlled between 20%-40%.

Flat Die Organic Fertilizer Extrusion Granulator Working Principles:
With spirally central pressing structure, the internal distances between dies can be changeable. It is suitable to different raw materials. And it can insure the quality of the organic fertilizer granules. Among pellet-making and extrusion equipment, the press roller is considered as the most important part. This machine has its unique advantages over other kinds of fertilizer granulator. For example, it can change the press roller and the internal distances between dies. Taking the ring die extrusion granulator for

fertilizer_granules_produced_by_flat_die_granulator

example. Restricted by the unchangeable diameter of the ring die and the unchangeable press roller, the room of the press roller bearing is getting relatively smaller. As the bearing equipment does not have a good compressive capacity, the ring die is easily worn out during the production process.
This machine can be used for producing different sizes of the organic fertilizer granules to meet your own needs as long as you change the diameters of the dies.

Flat Die Organic Fertilizer Extrusion Granulator Applications:
It is used for animal manure and sludge organic fertilizer production and agricultural waste organic fertilizer production. To granulate the raw materials after the fermentation process. Moreover, it mainly used for small scale production under 4 tons, which is easily handled.

Raw materials for organic fertilizer:

raw materials for organic fertilizer

Many kinds of organic materials can be used for organic fertilizer production.
1.Agricultural Waste: straws, bean pulp, mushroom residues, swamp residues etc.
2.Industrial Waste: lees, vinegar residues, sugar residues etc.
3.Animal Manure:chicken manure, horse manure, cow dung, rabbit dung etc.
4.Household Garbage: kitchen waste etc.
5. City Sludge: river sludge, drainage sludge etc.

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